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Re: BLUE's Copper ZXT
Posted: Tue Nov 19, 2013 4:43 pm
by 510freak
Right on Blue,cant wait to see the rebuild you do man
Re: BLUE's Copper ZXT
Posted: Tue Nov 19, 2013 4:45 pm
by BLUE
Thanks 510freak. I'm excited myself and will take many pics..
Re: BLUE's Copper ZXT
Posted: Tue Nov 19, 2013 4:47 pm
by 510freak
BLUE wrote:Thanks 510freak. I'm excited myself and will take many pics..
And make a how to?
Re: BLUE's Copper ZXT
Posted: Tue Nov 19, 2013 4:49 pm
by BLUE
Re: BLUE's Copper ZXT
Posted: Tue Nov 19, 2013 4:51 pm
by 510freak
Good stuff man
Re: BLUE's Copper ZXT
Posted: Fri Nov 22, 2013 3:55 pm
by BLUE
Turbo Kit came in the mail today.
updated step gap turbine compressor seal
Re: BLUE's Copper ZXT
Posted: Fri Nov 22, 2013 3:56 pm
by BLUE
Oil inlet/outlet gaskets. Compressor backing plate seal/o-ring (black).
Shaft nut (compressor side)
Thrust collar that houses the dynamic front compressor side seal (piston ring type).
Re: BLUE's Copper ZXT
Posted: Fri Nov 22, 2013 4:05 pm
by BLUE
Turbine shaft seal (bigger one) , and compressor side seal (standard butt joint "piston ring" type) I'll be using the updated compressor seal in replacement of this one pictured during the rebuild.
Journal bearings... they are held in by snap rings.
270-degree bronze Thrust bearing (funny looking gold thing) , turbine housing bolts , backing plate bolts , brackets , locking brackets , exhaust studs(black) , snap rings , and that's pretty close to it .... I think haha.
Re: BLUE's Copper ZXT
Posted: Fri Nov 22, 2013 7:46 pm
by DRIVEN
Get to work.
Re: BLUE's Copper ZXT
Posted: Fri Nov 22, 2013 7:49 pm
by BLUE
I need to that's for sure ! lol
Re: BLUE's Copper ZXT
Posted: Mon Nov 25, 2013 8:35 pm
by BLUE
Doing a "little" work.. ( lol just a little ).
Decided to start drilling out the broken bolt.
The other broken bolt I shall slip a nut over the top .. weld it onto the existing snapped bolt protruding surface and wrench the effer out.
Left hand drill bits ( and right hand drill bits..)
3/32nd LHD drill bit seemed to be doing a fair job.
Explanation needed ? if drilling lots (or even a little) there should be lubricant involved
.
Filled cavity with rapid-tap and wen't to work.
a bit off center lol , but should be fine
It's practically drilled through as this point , but no pictures.
Have to go pick up another bit or two since I was kinda stupidly tired + snapped the bit
That's all for nowz ...
Re: BLUE's Copper ZXT
Posted: Mon Nov 25, 2013 8:40 pm
by draker
Want to drill a few out for me... ?
I hate broken bolts. Extraction takes forever.
Re: BLUE's Copper ZXT
Posted: Mon Nov 25, 2013 8:41 pm
by draker
Good work though! I only have 3 in my exhaust manifold but the metal seem pretty soft luckily.
Re: BLUE's Copper ZXT
Posted: Mon Nov 25, 2013 8:48 pm
by BLUE
draker wrote:Want to drill a few out for me... ?
I hate broken bolts. Extraction takes forever.
Ah dang how many do you have broken ? haha
Yeah me too .. extraction does take forever
It's like you could setup a 12-hour time lapsed camera video ... everything else would move but you , your drill ... and some broken bits ...
draker wrote:Good work though! I only have 3 in my exhaust manifold but the metal seem pretty soft luckily.
Thanks draker
.. are the 3 busted ? They do seem soft enough to work with indeed ! I didn't use a center punch on my last (3) ? and got fantastic results... well for me at least ..
Front and rear exhaust studs on L6's .. I'd bet nearly half of them are broken (or break coming out) and I bet people keep on rolling ..
Re: BLUE's Copper ZXT
Posted: Mon Nov 25, 2013 8:52 pm
by draker
Yeah, I've got 3 broken but they are the lower ones that connect to the exhaust pipe.
Re: BLUE's Copper ZXT
Posted: Mon Nov 25, 2013 9:04 pm
by BLUE
Yeah those buggers break all to often ... anti-seize to the rescue !
Snap a picture some time if you want to now I'm curious.
Re: BLUE's Copper ZXT
Posted: Mon Nov 25, 2013 9:22 pm
by draker
BLUE wrote:Yeah those buggers break all to often ... anti-seize to the rescue !
Snap a picture some time if you want to now I'm curious.
http://nwdatsuns.com/viewtopic.php?f=24 ... 145#p26145
Re: BLUE's Copper ZXT
Posted: Wed Dec 18, 2013 5:53 pm
by BLUE
Alright !
finally getting back to this.
Popping off the oil pan to clean it out , mostly making sure the block vent/mesh isn't crapped up ... don't want extra pressure on the turbocharger itself.
023 by
71240z, on Flickr
just a reference for the oil pan ribbing.
024 by
71240z, on Flickr
025 by
71240z, on Flickr
026 by
71240z, on Flickr
Re: BLUE's Copper ZXT
Posted: Wed Dec 18, 2013 5:54 pm
by BLUE
027 by
71240z, on Flickr
028 by
71240z, on Flickr
Looks pretty good really.
029 by
71240z, on Flickr
Re: BLUE's Copper ZXT
Posted: Wed Dec 18, 2013 5:56 pm
by BLUE
Oil pickup had a little bit of debris against the screen , but not much.
Rest looks pretty good considering turbo engine.
031 by
71240z, on Flickr
033 by
71240z, on Flickr
034 by
71240z, on Flickr
035 by
71240z, on Flickr
fairly clean looking , but cleaning out with gas anyways before install
.