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Re: BLUE's Copper ZXT

Posted: Sat Jan 04, 2014 4:56 pm
by BLUE
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030 by 71240z, on Flickr

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031 by 71240z, on Flickr

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032 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Sat Jan 04, 2014 4:58 pm
by BLUE
(rod bearing just dropped off the rod cap..)

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033 by 71240z, on Flickr

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034 by 71240z, on Flickr

yay...

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035 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Sat Jan 04, 2014 5:00 pm
by BLUE
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036 by 71240z, on Flickr

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037 by 71240z, on Flickr

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038 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Sat Jan 04, 2014 5:07 pm
by draker
What da spec is?

Re: BLUE's Copper ZXT

Posted: Sat Jan 04, 2014 5:08 pm
by BLUE
random pic
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040 by 71240z, on Flickr

The rods ends are a little blue ..... #$%# ....
So yeah... all the Main and rod bearings are beyond spec (too big) according to plasti-gauge.

All bearings indicate they are "Nissan STD xxxxxxxxx" size on the back of each one.

Next step ....

(Option 1) = out comes the crank for real measuring with micrometer's... then likely off to machinist for machining.

(Option 2) = measure spare crankshaft again.... then take my spare crank that looks to need only a polish to the machinist in place of this one and swap them out.

That's all for now working on multiple things at the same time [:)]

BLUE

Re: BLUE's Copper ZXT

Posted: Sat Jan 04, 2014 10:13 pm
by BLUE
draker wrote:What da spec is?
arrrrrr !!!

(Sealed Power SPG-1 green plasti-gauge)

Main bearing clearance specs = 0.020-0.072mm (33-40ft lbs tq)
Rod bearing clearance specs = 0.025-0.055mm (33-40ft lbs tq)

Plasti-gauge measured mains = 0.076mm (closest on the ruler)
Plasti-gauge measured rods = 0.076mm (closest on the ruler)


Old bearings measurement though.. I'm not sure how much slack new bearings would take up :lol:

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 8:46 pm
by BLUE
At this point I needed to pull the thrust bearing and rear main caps.
I decided to make a cheap and dirty ... hokey bearing cap puller.
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006 by 71240z, on Flickr

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008 by 71240z, on Flickr

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010 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 8:48 pm
by BLUE
making sure the 7mm bolt fit.
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012 by 71240z, on Flickr

weld into triangle like so
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020 by 71240z, on Flickr

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021 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 8:50 pm
by BLUE
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022 by 71240z, on Flickr

a 9/32nd bit was used to drill the hole seen above
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025 by 71240z, on Flickr

1" flat-bar
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026 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 8:53 pm
by BLUE
7mx1.00 - 20mm in length + a slightly fatter washer is what i used. (NAPA)
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028 by 71240z, on Flickr

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029 by 71240z, on Flickr

I love anti-seize. I also made sure to run a tap through the bearing cap threads before this affair.
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030 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 8:58 pm
by BLUE
next install the triangle onto the thrust bearing cap (center one)
Also tighten with an 11mm wrench or ratchet wrench.
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019 by 71240z, on Flickr

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018 by 71240z, on Flickr

next cut (2) pieces of 24" length ... 1" square tubing like so.,,
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016 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:01 pm
by BLUE
next cut a 15" length-ish ... of 3/4" square tubing and place like so in the picture below.
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017 by 71240z, on Flickr

all i did is lift up leveraging the (2) 2ft lengths of tubing ... thrust bearing cap popped right off cleanly.

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:04 pm
by BLUE
did the same procedure basically to the rear main cap (one more piece of tubing length and a 24" pry bar involved)... came off fairly easily really.
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034 by 71240z, on Flickr

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031 by 71240z, on Flickr

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032 by 71240z, on Flickr

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033 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:05 pm
by BLUE
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035 by 71240z, on Flickr

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036 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:06 pm
by BLUE
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037 by 71240z, on Flickr

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038 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:07 pm
by BLUE
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039 by 71240z, on Flickr

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040 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:08 pm
by BLUE
#1 main
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042 by 71240z, on Flickr

#2 main
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043 by 71240z, on Flickr

#3 main
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044 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:10 pm
by BLUE
#4 main
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045 by 71240z, on Flickr

#5 main
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046 by 71240z, on Flickr

#6 main
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047 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:12 pm
by BLUE
Rear main
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048 by 71240z, on Flickr

pulled it out to clean and mic it... then replace bearings accordingly.
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050 by 71240z, on Flickr

Re: BLUE's Copper ZXT

Posted: Wed Jan 08, 2014 9:13 pm
by BLUE
looks decently good... first impressions
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051 by 71240z, on Flickr

blocks not to dirty.
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053 by 71240z, on Flickr